How to make Children board book with small machines

Breaking news . . . A baby’s first encounter with technology may not be your smartphone! More likely, she or he will grab for their first baby board book. After all, pictograms on rocks and cave walls were the first technology we invented to help us communicate

And, just like smartphones, children’s board books sales are increasing according to a recent Publishers’ Weekly article.

Are you interested to self publish a board book? To get you started, here are a few main guidelines about setting up and printing children’s board books, and how they are different from children’s picture books

Board Book Cover: Think Self Cover, Not Separate Cover

A board book cover is usually made of the same artboard as the text, referred to as a self cover.

When specifying the number of spreads/pages in your board book, you don’t need to include the cover in your spread count.

The cover design is prepared in a separate file, with the back, spine, and cover laid out together.

Once you have confirmed the paperboard type and number of spreads for your board book, we supply a cover template to set up your artwork with the correct spine width and bleed measurement (for pictures that extend past the page edge).

Board books have a hinge near the spine on the back cover to enable the book to lay flat when open. In the example above, the hinge is 9mm from the spine. Avoid placing any text, images, or the ISBN barcode on or too close to this hinge.

If you prefer the look of a hardcover, you can choose to produce the board book with a hardcover and case binding—kind of like a hybrid board book-picture book.  The hardcover will be slightly larger than the spreads rather than being flush with them.

A, You are required a hard cover making machine

A new generation hard cover machine can easily help you with make a perfert hard cover

Board Book Length: Think Spreads, Not Pages

When you flip open a board book, it starts as a 2-page spread. Page 1 is a left-hand page (on the reverse of the front cover). Page 2 is a right-hand page facing Page 1. The last page of a board book is a right-hand page (on the reverse of the back cover).

When setting up your board book design, choose facing pages in your layout software. When generating the PDF for printing, choose “Spreads” to generate the final printing files.

Kids’ board books are usually between 8 and 12 spreads (16 to 24 pages) with color pictures, and either no text or text up to about 300 words

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B, You are required a Children board book machine

Board Book Size: Think Small, Not Large

Self publishing children’s board books means you are targeting children aged 1 to 4 years’ old. Keep the book size small so a toddler can more easily hold and manipulate the board book. A smaller page size also keeps young eyes focused on one main image/concept per page.

The average size board book is around 6 x 6 inches square.

Board Book Stock: Think Paperboard, Not Paper

Board books are made of sturdy cardboard called paperboard, instead of paper, to withstand the wear and tear babies and toddlers like to inflict on their “stuff.”

There are mainly 2 types of paperboard used for children’s board book printing:

• Gray board is pressed cardboard made of gray fibers and a white laminated surface.
• White board (aka white art board) is pressed cardboard made of white fibers and a white laminated surface. It is higher quality and more expensive than gray board.

You can tell the difference by looking at the edges of the cardboard from the top or side of the board book. White board will have white edges, while gray board will have . . . you guessed it, gray edges!

Paperboard is usually specified in gsm (grams per square meter). The higher the number, the thicker the cardboard. Generally, 350 gsm to 400 gsm provides enough thickness to resist bending, chewing, and throwing. (Wow, that kid is going to be some discus thrower one day!).

C, You are required a Cover casing in machine

Board Book Printer: Think Experienced, Not Newbie
Printing and binding toddler books is a specialized process. It’s best to work with an experienced board book printer who has the right equipment and easy access to the right paperboard.

Most likely, you will be printing your board book cover and interior in 4 process colors (aka CMYK, 4 color, full color). Both your cover and interior spreads must be prepared as CMYK, not RGB (which only applies to screen colors and is usually not used for offset commercial printing).

CMYK can produce about 16,000 colors and are a mix of:

C = Cyan

M = Magenta

Y = Yellow

K = Black

In offset 4-color printing, your artwork will pass through these 4 different ink stations. Check out the quick primer on Lifewire.com about the differences between CMYK and RGB.

For black text, it’s best to use 100% black (C = 0; M = 0, Y = 0; K = 100%). As the paper moves through the offset printing press, there can be a slight shift on press. If you use a mix of CMYK to create black (aka rich black), the text may not appear crisp and you might see other colors slightly overlapping the text.

Board books shouldn’t use plastic lamination to protect the cover and spreads. There is a risk that the lamination could peel and get swallowed by accident. Instead, safety calls for child-safe gloss UV varnish to protect the cardboard and add to its longevity.

Typically, they are printed with two rounded corners to avoid pointy edges accidentally poking a child’s eye or other part of the body.

D, You are required a Joint forming machine

Tips on How to Keep Board Book Printing Costs Low

• Opt for a smaller book size. The less art board you use, the less each book will cost.
• See if you can reduce the number of spreads. This goes back to less artboard = less cost.
• Quote on gray board instead of white board to save about 50% on paper cost.

Even in today’s digital world, baby board books are still considered an important tool in “raising a reader,” according to Scholastic.  What’s more, recent studies mentioned in a Scientific American article suggest that reading on paper versus on a digital screen may train our brains to be more attentive.

E, The last process, the book press machine