How are Rigid Boxes Made?

Rigid boxes are considered one of the more premium custom boxes on the market. Here, we break down how a rigid box is made so that you can understand the processes behind creating these premium boxes.

Step 1: Sizing
Rigid boxes start off as a flat paperboard, usually at least 800gsm thick, where it is cut and scored to its correct size. The dotted lines show where the paperboard will then be folded up.

Step 2: Folding
The sides of the box are folded up and secured to form the base shape of the box. Once folded, you have the basic skeleton of your packaging.

Step 3: Printing
A design is printed onto a piece of paper (the wrap), gets laminated, and other add-ons such as foil stamping or embossing is also done now. The wrap is then automatically glued to the shape of the box.

Step 4: Wrapping
The wrap covers your box tightly and brings your rigid boxes to life. Voila!